Standalone Pre Fill Leak Detector

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  • PLC based control panel.
  • Can detect micro leak up to 0.1mm hole.
  • Operational parameters can be settable as per container sizes.
  • Accurate & efficient machine having user friendly setting.
  • Run off assembly from standard aluminium sections to make it light weight hence weight to volume ratio kept very close to minimize freight cost.
  • 100% safe as all components are 24VDC. Main supply 230VAC.
  • Speed - 30-35 BPM (For 1 liter bottle)
  • Power consumption - 50 watts. Max.
  • Air Consumption - 3 CFM at 6 bars.

Technical Details

  • Air Pressure - 6 kg / cm2 Max. and 4 kg / cm2 Min. (3CFM).
  • Control Panel - PLC Driven with LCD Screen MMI.
  • Electric Supply - 230VAC, 1 Phase, 50Hz, 6 Amps.
  • Pneumatics - Janatics / SMC Make.
  • MOC of Machine - Run of Assembly in Mild Steel Epoxy Painted with MS Powder Coated Covering and other Parts in Mild Steel Chrome Plated.
  • Speed depends on Charging / Testing Time and operator speed

Standard Operating Procedure (SOP)

  • The system is meant for Leak Testing of bottles/containers. The working principle of this machine described as follows.
  • Connect the Single Phase 230VAC Supply to the Machine and put the MCB ON.
  • The machine is gets ON by pressing Start Button on HMI panel. Now Orange/Red lamp will get ON. Put the bottle/container on base and press foot switch. Now dive cylinder gets ‘ON’, means charging head goes down for Leak Testing of the bottle/container.
  • According to the given time that is ‘CHARGING TIME’ and ‘TEST TIME’ the Leak Testing of the bottle/container can be done. After completion of these times, the Diving cylinder goes ‘OFF’.
  • If the bottle/container found OK green lamp get ON, if not than the Buzzer and Red lamp gets ON.
  • The above cycle is repeated according to the foot switch press.
  • Any time the Emergency stop button is pressed from the Panel, the machine stops its operation.

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