Rotary Bottle Sealing Machine




We always make use of quality raw materials for the production of our products as we comply with all set quality standards. We are trusted for the timely delivery of orders as we are assisted by the modern transportation facilities.


Features

  • Operating Modes - Auto & Manual.
  • Servo motors is used for accurate indexing.
  • Servo motor speed setting is provided on HMI. It is required to set star wheel positioning as per different bottle shape & size.
  • NO BOTTLE NO FEEDING of foil.
  • Speed - 25-30 BPM (1 liter bottle), 8- 10 BPM (15 liter container)
  • Power consumption - 700 watts max.
  • Input Supply - 415VAC, Max 500 Watt.
  • Air Consumption - 5CFM at 6 bars.
  • MOC - SS 304.


Technical Specifications

  • Air Pressure - 7kg / cm2 Max. and 5 kg / cm2 Min. (2CFM).
  • Control Panel - PLC Driven with Touch Screen MMI.
  • Electric Supply - 415VAC, 3 Phase, 50Hz, 16 Amps.
  • Pneumatics - Janatics / Pneumax / SMC Make.
  • MOC of Machine - Run of Assembly in Mild Steel Epoxy Painted with SS 304 Covering and other Parts in Mild Steel Chrome Plated. Or Fully Stainless Steel 304.
  • Main Indexing Motor - Driven by Panasonic Make Servo Motor (750 Watt), with Bonfiglioli Gear Box. Speed is settable with the help of HMI.
  • In feed & Out feed Conveyors - Driven by ΒΌ HP, 3 Phase, 50Hz AC Motor with Bonfiglioli Gear Box. Speed is settable with the help of VFD.
  • Speed - 500ml - 25 to 30 bpm. * Indicates speed can vary according to the bottle size, speed of conveyer and Sealing time.


Standard Operating Procedure (SOP)

  • The system is meant for Sealing of Cap less Bottles. The working principle of this machine described as follows.
  • Connect the Single Phase 415VAC, 50 Hz Supply to the Machine and put the MCB ON.
  • Fix the foil roll on Unwinder Roller which is driven by Motor (W1) and pass it through Dancing Roller 1 (D1), Guide Roller 1 (G1), and Foil Feed Motor 1(W2) which rollers are pressed by cylinders, below punching head (Sealing Area) and than through Foil Feed Motor 2 (W3) which rollers are pressed by cylinders.
  • From front panel, put Heater Button ON and set temperature to 170 t0 230 Degree Celsius. Temperature can also be set as per the seal required.
  • Set the speed of machine so that the bottle can be easily move / run on conveyer and also rotate easily in indexers star wheel. This speed can be set with the help of HMI.
  • Set the Guide of In feed conveyor so that bottle can move / run in a particular direction that you choose to enter in Indexer Star Wheel Slot.
  • Take dry run by putting an empty bottle on conveyor. Adjust the bottle using bottle guides such that the bottle should move/run properly as per the requirement on conveyor.
  • Set the position of bottle & punching head properly so that head coincides the mouth of bottle to be sealed.
  • After that, take the trial sealing by using Manual Mode.
  • Take the releasing bottle after sealing from out feed conveyor to check whether proper sealing is done. Further setting can be done if required as given above in procedure.
  • Once the bottles are in place, start the sealing machine in Auto mode from front panel using Start Button on HMI.
  • Now machine sealed the bottle one by one. If the bottle is not present in front of in feed sensor than the indexer is waiting till this sensor gets ON.
  • Any time Machine stop button is pressed than machine stops its operation.
  • Any time the Emergency stop button is pressed from the Panel, the machine also stops its operation.

Specifications

Weight 100-500kg, 1000-2000kg, 2000-4000kg, 500-1000kg
Voltage 220V, 380V, 440V
Condition New
Usage Sealing Machine
Automatic Grade Automatic
Power 3-5kw, 5-7kw, 9-12kw
Warrenty 5 Years


Specifications

Name Description Condition in Auto Mode
X0 Homing Sensor ON
X5 Pressure Sensor ON
X10 Unwinder Sensor ON/OFF
X12 Foil Check Sensor ON
X15 Sealing Cylinder Reverse Reed Sensor ON



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